HOSPITAL WASTE INCINERATOR 50-60KG / HR

Incinerator Items/Model

HICLOVER TS30(PLC)

 

HICLOVER TS50(PLC)

 

HICLOVER TS100(PLC)

 

Burn Rate (Average)

30-50 kg/hour

50-100 kg/hour

100-150 kg/hour

Feed Capacity(Average)

60kg/feeding

100kg/feeding

350kg/feeding

Control Mode

PLC Automatic

PLC Automatic

PLC Automatic

Primary Combustion Chamber

330L(0.33M3)

560L(0.56M3)

1810L(1.81M3)

Internal Dimensions

75x75x60cm

100x80x70cm

165x110x100cm

Secondary Chamber

180L

280L

660L

Smoke Filter Chamber

Yes

Yes

Yes

Feed Mode

Manual

Manual

Manual

Voltage

380V±10%, 50Hz

380V±10%, 50Hz

380V±10%, 50Hz

Power

5.0Kw

6.0Kw

8.0Kw

Burner Type

Italy Brand

Italy Brand

Italy Brand

Oil Consumption (kg/hour)

12

12

16

N.Gas Consumption (m3n/hour)

16

21

25

Temperature Monitor

Yes

Yes

Yes

Temperature Thermometer

Corundum Probe Tube, 1400℃Rate.

Corundum Probe Tube, 1400℃Rate.

Corundum Probe Tube, 1400℃Rate.

Temperature Protection

Yes

Yes

Yes

Automatic Cooling

Yes

Yes

Yes

Automatic False Alarm

Yes

Yes

Yes

Automatic Protection Operator(APO)

Yes

Yes

Yes

System Testing Model

Yes

Yes

Yes

Time Setting

Yes

Yes

Yes

Progress Display Bar

LCD Display

LCD Display

LCD Display

Oil Tank

200L

200L

200L

Oil Tank Stand

190cm Height

190cm Height

190cm Height

Liquid level Display

Yes

Yes

Yes

Feeding Door

40x40cm

50x50cm

60x70cm

Chimney

10Meter

10Meter

10Meter

Chimney Type

Stainless Steel 304

Stainless Steel 304

Stainless Steel 304

1st. Chamber Temperature

800℃–1000℃

800℃–1000℃

800–1000

2nd. Chamber Temperature

1000℃-1300℃

1000℃-1300℃

1000℃-1300℃

Residency Time

2.0 Sec.

2.0 Sec.

2.0 Sec.

Gross Weight

4000kg

6000kg

8000kg

External Dimensions

200x140x160cm

250x150x180cm

280 x 180 x 200cm

1st. Chamber Composition Hot Face

Thickness: ≥180 mm

Thickness: ≥180 mm

Thickness: ≥180 mm

55% of Al203

55% of Al203

55% of Al203

1750°C Grade

1750°C Grade

1750°C Grade

2nd. Chamber Composition Hot Face

Thickness: ≥180 mm

Thickness: ≥180 mm

Thickness: ≥180 mm

75% of Al203

75% of Al203

75% of Al203

1790°C Grade

1790°C Grade

1790°C Grade

Chamber Cold Face Material

High Rate Refractory Ceramic Fiber

High Rate Refractory Ceramic Fiber

High Rate Refractory Ceramic Fiber

Other Parts Hot Face Refractory

Heavy Duty with steel fiber

Heavy Duty with steel fiber

Heavy Duty with steel fiber

Burner operation

Automatic On/Off

Automatic On/Off

Automatic On/Off

Dry Scrubber

Including

Including

Including

Wet Scrubber

Optional

Optional

Optional

Top Loading Door

Optional

Optional

Optional

Paint for outside face

250°C Grade

250°C Grade

250°C Grade

Sealing Material

Refractory Ceramic Fiber

Refractory Ceramic Fiber

Refractory Ceramic Fiber

Upgrade Containerized Mobile Type

Optional

Optional

Optional

CE Certificate

CE(2006/42/EC,2014/30/EU

CE(2006/42/EC,2014/30/EU

CE(2006/42/EC,2014/30/EU

ISO Certificate

 ISO9001:2015

 ISO9001:2015

 ISO9001:2015

High-tech Enterprise Certificate

Yes

Yes

Yes

The Incinerator (waste management system ) is a turn-key project which will compromise a hospital grade incinerator, allied accessories for proper disposal of hospital solid waste material and imputed human organs. 
The incinerator shall also be suitable for plastic, paper, textile and rubber dry and wet infectious waste of the hospital. The unit shall be of high performance to 
be opened continuously for at least 08 C 12 hours daily. The Primary source of fuel will be natural gas (must be compatible with LPG as backup source with vaporizers)
 based on pyrolytic 
combustion with smokeless emissions. For ensuring the clean environment, it should strictly comply with EPA standards having EIA certifications
 The incinerator system should be based on at least  design and recently manufactured having following specifications:-
(1)    Burning Capacity. Continuous feeding and burning capacity of 50-60 kg/ hour or better having volume of 500 liters or more. YES, 50-100kgs/hr. 560 Liters
(2)    Construction
(a)    Primary Chamber
i.                     Rectangular shape dual chamber construction YES
ii.                   The feeding door should be in accordance to load size and should be front loaded or side loaded (Manual/ Automatic). YES
iii.                  The steel sheet shall be at least 6-8mm thick & 10-12mm or more from front with Heat resistant paint. YES. 8MM MAINBODY. 15MM PARTIAL STRENGTHENING
iv.                 The internal surface of the incinerator shall be lined with non-cracking refractory bricks (high content of Aluminum or  suitable material) along with isolation bricks to withstand a temperature of 1400°C backed by thermal insulation. HOT FACE, HIGH ALUMINUM FIREBRICK 55% OF AL203,1750°C GRADE. CODE FACE, HIGH RATE REFRACTORY CERAMIC FIBER, 1050°C GRADE.
(b)   Post Chamber. Post combustion chamber is lined with high thermal insulating materials with a thickness of 150mm or more of refractory bricks and 85mm of insulator. Hot Face, 180mm, High aluminum firebrick 55% of Al203,1750°C Grade. Code Face, 100mm, High Rate Refractory Ceramic Fiber, 1050°C Grade.
(c)    Chimney
i.                     Chimney should be made of stainless steel flanged section. YES
ii.                   Height of chimney should be 8-12 meters YES – 10 METERS
iii.                  Chimney should be fitted with sampling port for the collection and measuring of gas samples. YES
(3)    Technical Specifications
(a)    Primary Chamber (Combustion)
i.                     Blower centrifugal fan(s) shall be provided to inject air to burn the waste and gases in combustion chamber. YES
ii.                   Automatic electronically controlled air distribution and regulation system. YES
iii.                  The temperature should not be less than 850°C. AVE.900C
iv.                 A see through window with protection flap for inspection of burners flame should be provided. YES
v.                   Thermocouple/sensors to monitor the temperature of the primary chamber. YES
vi.                 Two medium electricity operated natural gas burners or one large with the provision to operate in standby LPG fuel with burning power not less than 250 kw YES
(b)   Secondary Chamber (Post Combustion)
i.                     The post combustion chamber for flue gases with retention time of 1 to 2  seconds to burn further for ensuring smokeless exhaust emissions. YES
ii.                   Automatic electronically controlled air distribution and regulation system. YES
iii.                  The temperature should not be less than 850°C or better. AVE.1100C
iv.                 Two medium electrically operated natural gas or more large with the provision to operate on standby LPG fuel. YES
v.                   Thermocouples/sensors to monitor the temperature of the secondary chamber. YES
(4)    Burners
(a)    Combustion and post combustion chambers with electrically operated burners suitable for natural gas operation as well as standby LPG fuel . YES
(b)   Automatic closing of burners with opening of respective chambers door. YES, Automatic Protection Operator(APO)
(c)    Electrical safeties to prevent startup of burner. YES
(5)    Standby LPG Fuel. There should be manifold system for reserve LPG cylinders having sufficient capacity to run the incinerator for at least 12 hrs. YES
(6)    Freed System
(a)    Manual Feeding system with continuous intervals. YES
(b)   Calorific value of the feeding waste: 3.5 to 4 KW / kg better YES
(7)    Gas Washer/ Wet Scrubber
(a)    Mild steel integrated pass through type gas washing systems. YES, Stainless Steel
(b)   Water saving system with re-circulating system. YES
(8)    Water Treatment. Water treatment unit to  treat the water used for gas washing before opening it into main drain. YES
(9)    Controls
(a)    Microprocessor/PLC based control box with hinged sealed door. YES
(b)   Pre-installed control circuitry should be rugged enough to withstand the temperature effect of the incinerator. YES
(c)    It should house the ignition burner timer, feed interval timer , shut down timer post combustion chamber temperature controller, and controls for burner, blower fans, gas washer etc. YES
(d)   Digital display of temperature and set timing parameters. YES
(e)   The control panel shall be fitted with a functional synoptic view showing the operating situation of the installation YES
(f)     Emergency Shutdown button for shutting it off in case of emergency. YES
(10)The temperature of outer surface of the burning chambers should not rise beyond a temperature of 60°C after operation of several hours. YES
(11)Smokeless emission for at least 98% of running time. YES