MEDICAL WASTE INCINERATOR WITH CAPACITY 500Kg/h

Incinerator Items/Model

HICLOVER TS500(PLC)

Burn Rate (Average)

500-600 kg/hour

Feed Capacity(Average)

600kg/feeding

Control Mode

PLC Automatic

Primary Combustion Chamber

3000Liters(3.0m3)

Internal Dimensions

2100x1200x1200mm

Secondary Chamber

1500Liters(1.5m3)

Smoke Filter Chamber

Yes

Feed Mode

Manual

Voltage

380V 3P

Power

4.8Kw

Burner Type

Italy Brand

Oil Consumption (kg/hour)

44

ITEM DESCRIPTION

SPECIFICATIONS

1. Site clearance and preparation (remove all old items)

–

2.      Concrete foundation with iron bars, as incinerator base (30 cm high, above the ground)

UP TO 5.0 M² and 30 cm high

3.      Cast fire resistance concrete foundation with iron bars to support the chambers operating at high temperatures

10 cm high casted on site

4.      Burner complete unit, imported, connected with diesel pipes, filters and valves, mounted and tested

Up to 20 L/h, diesel

5.      Complete set of multi-unit control panel, constructed and installed, with temperature controllers connected to thermocouples, electrical wires to different units connected to the chambers, switches and power supply for blowers and burners.

Control panel (1 m x 1m), switches, lights and power supply

6.      Blower with complete housing (air supply system, with galvanized steel piping electric cable and plug). Supply also blower support stand fixed on the wall or on the concrete foundation.

1.1-2.0 kW Three phase ,380-415v x50Hz

7.      Complete set of thermocouples and controllers with optimal sensitive temperature range between 800 and 1200 degree Celsius, with signal carrier wires. Cut and drill the chamber tops to allow insertion of thermocouples, without leading to smoke leakage

800-1200 deg C

8a.     Complete cover for the top of secondary and primary chambers to prevent collapse of the chamber insulation.

Primary chamber round top

Secondary chamber tops

Retention chamber cover top (120-180 cm diameter)

8b. Top cover grates for ash collection chamber to allow for ash collection.

9a.      Provide the primary chamber feeding door frame with Angle iron, plate, insulation and by castable heat resistant surface (heavy duty door hinges, door frame grooves)

Complete door with accessories (80 cm x 80 cm)

9b.      Provide offloading door for the ash collection chamber with heavy duty angle iron, plate, insulation and by castable heat resistant surface (heavy duty door and grooves) manual loading and offloading doors.

Complete door with accessories (80 cm x 80 cm)

10.   Supply grate in complete set with four units, above combustion chamber floor for ash deposition and air circulation, cast the blower duct opening to remain open throughout.

18 mm round bars provide set of 80 cm x long x 80 cm wide

11.   Secondary chamber door and cover plate, with bolts & nuts size M16 to allowing for periodic cleaning to remove fly ash

M16 with 10-mm thick plate

12.   Fix firebricks for primary chamber, secondary chambers, retention chamber and connections, hold with iron frame, with bolts and nuts, welded on angle iron and flat bars

7.5 cm x 11.5 x 23 cm b ricks x 6 mm angle iron x 6 mm flat bars

13.   Steam pipe exhaust, with side supports and base on the ground, surrounded with hot water generation system

6 m to 10m tall with supports

14.   Firebrick made or casted pipe connector from secondary chamber to retention chamber with insulation and cover plates/show

Minimum 8-inch duct any section x 2 m

15.   Firebrick made pipe connector from primary chamber to secondary chamber with insulation and cover plates/show

Minimum 8-inch duct at any section x 1.5 m

16.   Outside wall (10 mm) reinforced on the concrete covering all parts of primary with necessary opening and connections.

Up to 15-20m²

17a.   Outside wall (10 mm) reinforced on the concrete covering all parts of secondary chambers.

Up to 4m²

17b. Outside wall (10 mm) reinforced on the concrete covering all parts of retention chambers

Up to 7.0 m²

18.   Allow for burner pipe with inside end trimmed to firebricks and outside connected to burner flange (cut from complete pipe)

5 inches diameter

19.   Electricity connections to all parts, single/three phases, with cable covered

Standard (single phase three phase)

20.   Insert show-plate (SS) and insulation to cover the chimney connector from retention chamber operating at high temperature.

4mm plate SS with 1.5-inch x 6 mm angle iron

21.   Insert show-plate (SS) and insulation to cover the chimney connector from cyclone operating at high temperature.

4mm SS plate with 1.5-inch x 6 mm angle iron

22.   Supply complete fuel tank with supports and diesel connections to the burners 200 liters tanks with ½ inch pipe connections and accessories (filter, valves, unions, elbows, etc.)

Standard

23. Waste loading/Feeding stand above ash collection chamber

7.0 m² area arranged around the primary chamber, 90cm high.

24.   minor repairs: shade for incinerator

Roof, wall and surroundings

25. Warrant period

At least two years warrant period for mechanical parts

26. spare parts

Available spare parts for the machine

27. Manual book

Manual in English to be provided

28.Training of Operators

All responsible staff on working days.

29. supply a complete maintenance kit with accessories (photo cell, temperature controllers, spanners) provide related drawings (process flow chart, civil, mechanical and electrical drawings)